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Why a Toyota factory worker can stop the whole assembly line

On a Toyota assembly line, cars move past workers who each add parts. A worker who spots a problem can pull a cord to stop the line.

Stopping costs time, but no faulty car rolls on to the next worker, and the cause can be found before it repeats.

The idea goes back to 1896, when Toyota Group founder Sakichi Toyoda built a weaving machine that stopped itself when a thread broke.

Source: global.toyota

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